Magnetic Sensor Resolver with Enhanced Accuracy And Long-Term Reliability Manget Resolver Sensor For New Energy Vehicle
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Magnetic Sensor Resolver with Enhanced Accuracy And Long-Term Reliability Manget Resolver Sensor For New Energy Vehicle

A Resolver (Resolver/Transformer) is an electromagnetic sensor, also known as a synchronous resolver. Here is a brief introduction:

Working principle
The working principle of a rotary transformer is based on the law of electromagnetic induction, which creates an induced electromotive force in the conductor when the magnetic flux changes. Through the interaction between the rotating magnetic field and the fixed and rotating windings, the electric energy is transferred and the Angle information is converted. The stator winding, as the primary side of the transformer, receives the excitation voltage, while the rotor winding, as the secondary side of the transformer, obtains the induced voltage through electromagnetic coupling. As the rotor rotates, the wires in the rotor winding pass through different magnetic fluxes in the rotating magnetic field, which induces different electromotive forces in the wires.
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Sensor resolvers and renewable energy are two key elements driving the transition towards a more sustainable and efficient future. Let's delve into the roles they play and how they intersect within a concise 500-word limit.

A resolver is an electro-mechanical sensor that excels in measuring angular position with high precision. It works on the principle of electromagnetic induction, where a rotating rotor interacts with a stator to produce an analog signal that can be interpreted to determine the exact angle of rotation. Resolvers are known for their reliability, robustness, and accuracy, making them indispensable in various industrial applications.

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The rotary transformer is a device that converts the mechanical angular displacement and angular velocity of the rotating object into an electrical signal output, and is a precision Angle, position and speed detection device, which is suitable for all occasions with rotary encoders, especially those occasions where the rotary encoder cannot work normally in the harsh environment such as high temperature, cold, humidity, high speed and high vibration.

Due to the above characteristics of rotary transformers, they are widely used in servo control systems, robot systems, power tools, automobiles, electric power, aerospace, ships, water conservancy, construction and other fields of Angle and position detection systems.


Applications of rotary transformers



2.1. Industrial Automation and Control:

- Servo motor system: For precise position and speed feedback control of servo motors to improve the response speed and stability of the system.

- CNC machine tools: In CNC machine tools, the rotary transformer is used for the position feedback of the spindle and feed shaft to ensure high precision in the machining process.


2.2. Aerospace:

Flight control systems: Attitude and navigation control systems for aircraft and spacecraft that provide high-precision Angle and position feedback.

Satellites and spacecraft: for attitude control and solar panel positioning, ensuring precise control and efficient energy management of spacecraft.


Automotive industry:

Electric Power Steering system (EPS) : Used to detect steering Angle and provide accurate feedback signals to assist steering control.

Electric vehicles (EV/PHEV/HEV/EREV) : In motor control systems, precise position and speed feedback of the motor is used to improve vehicle handling performance and energy efficiency.


2.4. Robot technology:

Industrial robots: Used for precise Angle and position detection of industrial robot joints to ensure high precision and reliability of robot movement.

- Humanoid Robots & Robot Dogs: In humanoid robots with high precision and complex movement requirements, precise joint Angle and position feedback is provided to ensure smooth and coordinated movements.

In addition to the above standard sizes, support customized rotation according to motor design, control and other special needs;


Assist the client in the overall design, analysis and optimization of the drive unit and rotation cooperation, and analysis and solution of bench test problems;


Rich experience in automotive project development, manufacturing and quality management;



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SDM Magnetics is one of the most integrative magnet manufacturers in China. Main products : Permanent magnet,Neodymium magnets,Motor stator and rotor, Sensor resolvert and magnetic assemblies.
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