Why Is The Hollow Cup Motor Efficient
You are here: Home » Blog » Blog » Industry Information » Why Is The Hollow Cup Motor Efficient

Why Is The Hollow Cup Motor Efficient

Views: 0     Author: SDM     Publish Time: 2024-10-22      Origin: Site

Inquire

facebook sharing button
twitter sharing button
line sharing button
wechat sharing button
linkedin sharing button
pinterest sharing button
whatsapp sharing button
kakao sharing button
snapchat sharing button
sharethis sharing button

Hollow cup motoris a special type of motor, with high efficiency, high speed, low noise, small size, light weight and so on. In many applications, such as drones, robots, medical devices, etc., hollow cup motors have become the preferred drive mode. This paper will analyze the efficiency of the hollow cup motor in detail and explore its advantages in different applications.


The working principle of hollow cup motor

Hollow cup motor is a brushless DC motor, and its working principle is different from the traditional brush DC motor. The rotor of the motor is a hollow cup-shaped structure with a permanent magnet inside. When the stator coil of the motor is energized, a magnetic field is generated between the stator and the rotor, which drives the rotor to rotate.



Efficiency analysis of hollow cup motor

The efficiency of a motor refers to the ratio of the mechanical power output of the motor to the electrical energy input. The efficiency of hollow cup motors is usually between 85% and 90%, which is much higher than that of traditional brushed DC motors. The following are the reasons for the high efficiency of hollow cup motors:


2.1 Brushless structure


During the operation of traditional brushless DC motor, the direction of current needs to be changed by carbon brush and commutator, so as to achieve continuous rotation of the motor. However, the presence of carbon brushes and commutators will increase the friction loss and power loss of the motor, reducing the efficiency of the motor. The hollow cup motor adopts brushless structure, and realizes the change of current direction through electronic controller, eliminates the loss of carbon brush and commutator, thus improving the efficiency of the motor.


2.2 High magnetic flux density


The rotor of the hollow cup motor uses a permanent magnet with high flux density, so that the motor can produce a large torque and speed under the small volume and weight. The permanent magnet with high flux density can reduce the hysteresis loss and eddy current loss of the motor, and further improve the efficiency of the motor.


2.3 Optimized electromagnetic design


The electromagnetic design of the hollow cup motor is optimized to make the magnetic field distribution of the motor more uniform and reduce the uneven loss of the magnetic field. In addition, the optimized electromagnetic design can also reduce the harmonic loss of the motor and improve the efficiency of the motor.


2.4 High-performance electronic controller


Hollow cup motors are usually equipped with high-performance electronic controllers that allow for precise current control and speed control. The electronic controller can adjust the current and voltage in real time according to the actual operation of the motor, so as to improve the efficiency of the motor.


Advantages of hollow cup motors in different applications

3.1 UAV


In the UAV field, the hollow cup motor has the advantages of high efficiency, high speed, low noise, small size, light weight, etc., which can provide better flight performance and longer endurance for the UAV. In addition, the high reliability and long life of the hollow cup motor also provide a guarantee for the stable operation of the UAV.


3.2 Robot


In the field of robotics, the high efficiency and high torque density of hollow cup motors allow robots to have better motion performance and higher load capacity. At the same time, the low noise and low vibration characteristics of the hollow cup motor also help to improve the comfort of the robot's working environment.


3.3 Medical Devices


In the field of medical devices, the high efficiency and high reliability of hollow cup motors can provide stable power output for medical equipment and ensure the normal operation of medical equipment. In addition, the small size and light weight of the hollow cup motor also help to reduce the weight of medical equipment and improve its portability.


conclusion

Hollow cup motor has the advantages of high efficiency, high speed, low noise, small size, light weight, etc., and has become the preferred drive mode in many applications. By means of optimized electromagnetic design, high-performance electronic controller and other technical means, the efficiency of hollow cup motor has been further improved. With the continuous development of science and technology, the application of hollow cup motors in various fields will be more and more extensive, bringing more convenience to human life.


Facebook
Twitter
LinkedIn
Instagram

WELCOME

SDM Magnetics is one of the most integrative magnet manufacturers in China. Main products : Permanent magnet,Neodymium magnets,Motor stator and rotor, Sensor resolvert and magnetic assemblies.
  • Add
    108 North Shixin Road, Hangzhou, Zhejiang 311200 P.R.China
  • E-mail
    inquiry@magnet-sdm.com​​​​​​​

  • Landline
    +86-571-82867702